During initial stages of product design, a cross functional team consisting of a mold designer, mold maker, project engineer, process engineer, QA and production engineer engage in extensive discussions with our customers to identify and communicate product requirements considerations on manufacturability.
The molds are then designed in a computerised CAD program, then fed into a CAM software to design the manufacturing program to operate the CNC (Computer Numeric Control) machines.
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Skilled machinists use the mold design on CNC machines to create the desired shape of the injection mold. Finished molds are polished, assembled and tested and samples sent to customers for approval.
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Upon approval of the mold, they are sent to plastic injection molding facilities for production. Under the supervision of molding engineers and technicians, resin is melted and injected under high pressure into the molds, and solidified by coolants flowing through channels in the mold. Finished plastic parts are ejected or extracted by robot arms for packing or further processing by nimble fingered workers.
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A colourful twist on the standard injection molding, the 2-shot process lets us produce products from two different colours of resin or two different material, giving product designers a creative freedom with colour combinations.
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Spray painting is done through our high speed automated spray painting machines, depending on our customers' technical specifications. Trained operators move tirelessly to see that parts are sprayed, dried and inspected with the greatest diligence. The solvent or water-based paints can be controlled up to a tolerance of +/- 2 microns in thickness.
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Certified operators employ cutting edge by using precise laser beams to cut minuscule etchings from the surface of plastic panels so that lights can shine through clearly. Nd-YAG Laser Marking has wide applications in automotive products as well as key pads in telecommunication.
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Teams of efficient assembly operators gather various plastic and non-plastic components for assembling in several stations. During the process, stringent inspection at each stage of assembly ensures that products meet the customers' specifications.
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Our quality assurance team ensures the quality of our products through systems like the Vision Inspection System, Spectrophotometer, Statistical Process Control, Computer Aided Verification(CAV) System and Coordinate Measuring Machine (CMM1. Several of our production facilities are QS-9000 or ISO/TS16949 certified, involving the development of fundamental quality systems that provide for continuous improvement, emphasising on defect prevention and the reduction of variation and waste in the supply chain.
The finished products are shipped out to their final destinations.
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